Winding machine
FW 422
The FW 422 with a sturdy table frame – for round wire up to 6.0 mm, profile wire and strip with a cross-section of up to 300 mm².
- FW 422 standard – Standard version, traverse width 600 – 800 mm
- FW 422 reinforced – Reinforced version, traverse width 600 – 800 mm
Photos
Technical data
| Parameter | Unit | FW 422 standard | FW 422 reinforced |
|---|---|---|---|
| Motor power | kVA | 4.0 | 4.0 |
| Wire range | mm | ab 0.01 | ab 0.01 |
| Profile wire/strip | mm² | bis 120 | bis 300 |
| Feed range | mm | 0 – 99 | 0 – 99 |
| Gearbox | |||
| Automatic gearbox, version | GS | GV | |
| Change gears | RS | RV | |
| Speed range | rpm | ||
| 1 | 0 – 300 | 0 – 100 | |
| 2 | 0 – 1,500 | 0 – 500 | |
| Max. torque | Ncm | ||
| 1 | 126.0 | 378.0 | |
| 2 | 25.2 | 75.6 | |
| Traverse width | mm | 600/800 * | 600/800 * |
| Clamping length | mm | 800/1,000 * | 800/1,000 * |
| Centre height | mm | 300 * | 300 * |
| Winding diameter | mm | 600 * | 600 * |
| Winding spindles | 1 | 1 | |
| Mains supply | V, Hz | 3 x 400/50 | 3 x 400/50 |
| Connected load | kVA | 4.5 | 4.5 |
| Footprint | (l × w [× h]) mm | ||
| traverse width 600 mm | 2,000 × 900 × 1,800 | 2,000 × 900 × 1,800 | |
| traverse width 800 mm | 2,200 × 900 × 1,800 | 2,200 × 900 × 1,800 | |
| Connections | RJ45 network port, USB, VGA port, foot control device, digital inputs/outputs | ||
| Display | 30 cm TFT colour display with touchscreen | ||
| Memory capacity | 500,000 programs | ||
| Traverse accuracy | mm | 0.004 | 0.004 |
| Stopping accuracy | rev. | 1/100 | 1/100 |
* Other dimensions available: further traverse widths in 200 mm steps up to max. 2,000 mm; the clamping length increases by 200 mm accordingly.
Gearbox: GS/GV = gearbox standard/reinforced, shifts automatically to the required gear stage; RS/RV = belt-driven machine standard/reinforced, other speeds and torques by changing the gears.
“–” = not applicable or not specified. Subject to technical changes.
Features
- Integrated PC
- Freely programmable for maximum quality and flexibility
- Network capability for efficient program management and offline programming
- High precision and long service life thanks to high-quality components and IWT quality standards
With IWT winding software – no programming skills required More about the winding software
Catalogue of machines and accessories
PDF – version 2026.2, valid from 03/2026
Matching accessories
Tailstocks
- Tailstock with radial tension Order no. 80202/42 · Centre height 300 mm · No illustration, similar to 80202/41
Foot control devices
- Foot control device, 1 pedal with speed control Order no. 80181/20
- Foot control device, 3 pedals with speed control Order no. 80179/20 · Pedals: start, stop, speed control
Wire guide carriers
- Roller wire guide with wire tensioning Order no. 80172/14
- Roller wire guide Order no. 80178/12
- Adjustable guide roller Order no. 80173/12 · 0 – 8 mm (0 – 0.31 in)
- Adjustable guide roller Order no. 80181/80 · 0 – 14 mm (0 – 0.55 in)
Wire brake · wire tensioning devices · wire tension regulator · withdrawal devices for CuL wires
- Withdrawal device type 1 Order no. 80153/01 · Wire range Ø 0.01 – 0.05 mm · Winding tension 1.50 – 25.00 cN
- Withdrawal device type 2 Order no. 80153/52 · Wire range Ø 0.04 – 0.24 mm · Winding tension 0.17 – 3.80 N · AWG 46 – 30 (0.00125 – 0.051 mm²)
- Withdrawal device type 3 Order no. 80153/53 · Wire range Ø 0.15 – 0.75 mm · Winding tension 2.00 – 28.00 N · AWG 34 – 21 (0.0201 – 0.41 mm²)
- Withdrawal device type 4 Order no. 80153/54 · Wire range Ø 0.40 – 2.00 mm · Winding tension 10.00 – 140.00 N · AWG 26 – 12 (0.129 – 3.31 mm²)
Spool containers
- Spool container for fixing to the support rod Order no. 80153/12 · Max. spool Ø 125 mm (4.92 in)
- Spool container for fixing to the support rod Order no. 80153/13 · Max. spool Ø 160 mm
- Floor-standing spool container with felt brake Order no. 80131/82 · Max. spool Ø 160 mm · For placing behind the machine
- Floor-standing spool container with felt brake Order no. 80131/83 · Max. spool Ø 250 mm · For placing behind the machine
- Draw-off funnel for container with felt brake Order no. 80131/84 · Max. spool Ø 250 mm
Contact
IWT Industrielle Wickeltechnologie GmbH
Gundstraße 15 · 91056 Erlangen
Mon–Thu 7:00–16:00
Fri 7:00–12:00